Process Simulation & Optimization Services
We specialize in building intelligent digital models of manufacturing and production systems.
We help organizations visualize, simulate, analyse, and optimize their production processes before implementing changes on the shop floor — saving time, cost, and resources.
Process Model Development
We build detailed simulation models that replicate real-world manufacturing environments including:
- Machine Shops
- Assembly Lines
- Production Cells
- Material Handling Systems
- Warehousing & Flow Systems
Each model accurately represents process logic, cycle times, constraints, and resource dependencies.
Throughput Analysis & Bottleneck Identification
We perform:
- Line balancing analysis
- Throughput validation
- Bottleneck detection
- Capacity analysis
- Resource utilization studies
Our simulation-driven approach identifies system constraints and quantifies their impact on production performance.
Process Understanding & Data Analysis
- Study complete process flow
- Analyze historical production data
- Validate cycle times
- Understand interdependencies between machines and operators
- Represent real-world variability inside simulation models
This ensures accurate and realistic decision-making.
Cycle Time & JPH (Jobs Per Hour) Improvement
We simulate multiple “what-if” scenarios to:
- Improve cycle time
- Increase Jobs Per Hour (JPH)
- Optimize manpower allocation
- Reduce WIP (Work in Progress)
- Improve line efficiency
All improvements are verified within the simulation model before real-world implementation.
Resource Estimation & Client Communication
We support:
- Resource estimation for new projects
- Equipment requirement analysis
- Manpower planning
- Scenario comparison reports
- Executive-level performance summaries
We provide clear visual outputs, charts, and analytical reports to support strategic decision-making.
Key Benefits to Clients
- Reduced Production Bottlenecks
- Improved Line Efficiency
- Optimized Resource Utilization
- Reduced Investment Risks
- Data-Driven Decision Making
- Faster ROI Validation
